{"id":16524,"date":"2020-03-18T21:48:56","date_gmt":"2020-03-18T20:48:56","guid":{"rendered":"https:\/\/sonimat.com\/?page_id=16524"},"modified":"2024-12-10T13:56:02","modified_gmt":"2024-12-10T12:56:02","slug":"ultrasonic-components","status":"publish","type":"page","link":"https:\/\/sonimat.com\/en\/ultrasonic-components\/","title":{"rendered":"Ultrasonic components"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row gap=&#8221;35&#8243; content_placement=&#8221;middle&#8221;][vc_column][vc_column_text]<\/p>\n<h2>Acoustic assembly &#8211; Generator and ultrasonic components<\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row gap=&#8221;35&#8243; content_placement=&#8221;top&#8221;][vc_column width=&#8221;2\/3&#8243;][vc_row_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;17367&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;3\/4&#8243;][vc_column_text]With its experience and know-how of ultrasonci processes, since 1993 SONIMAT has been making, developing and inspecting ultrasonic tools and components and so our technology is proprietary. Discover our full range of ultrasonic sonotrode, converter, and boosters as well as our ultrasonic generator.<\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_column_text]<\/p>\n<h3>Our advantages:<\/h3>\n<ul>\n<li>Systems are easy to set up and adjust<\/li>\n<li>Components delivered pre-assembled to ensure correct operation as soon as they are installed on the machine (pre-tested at the factory to check stable behaviour)<\/li>\n<li>Low energy consumption<\/li>\n<li>Fast, high-quality welding<\/li>\n<li>Practical, functional generator control screen<\/li>\n<li>Simplified connectivity for easy integration into machines<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/3&#8243;]<div class=\"ult-content-box-container downloadform\" >\t<a class=\"ult-content-box-anchor\" href=\"https:\/\/sonimat.com\/en\/downloads\/\" title=\"Download the flyer\" >\t\t<div class=\"ult-content-box\" style=\"background-color:rgba(0,157,224,0.15);box-shadow: px px px px none;padding:20px;margin:15px;-webkit-transition: all 700ms ease;-moz-transition: all 700ms ease;-ms-transition: all 700ms ease;-o-transition: all 700ms ease;transition: all 700ms ease;\"  data-hover_bg_color=\"rgba(205,91,27,0.15)\"  data-hover_box_shadow=\"none\"    data-normal_margins=\"margin:15px;\"   data-bg=\"rgba(0,157,224,0.15)\" >[vc_single_image image=&#8221;29948&#8243; img_size=&#8221;150&#215;212&#8243; alignment=&#8221;center&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #2f3787;\"><strong>Download our brochure dedicated to our ultrasonic components offering.<\/strong><\/span><\/p>\n<p>[\/vc_column_text][vc_btn title=&#8221;Download!&#8221; style=&#8221;custom&#8221; custom_background=&#8221;#cd5b1b&#8221; custom_text=&#8221;#ffffff&#8221; align=&#8221;center&#8221; i_icon_fontawesome=&#8221;fas fa-file-download&#8221; add_icon=&#8221;true&#8221;]\t\t<\/div>\t<\/a><\/div>[\/vc_column][\/vc_row][vc_row gap=&#8221;35&#8243; content_placement=&#8221;middle&#8221;][vc_column][vc_empty_space][vc_custom_heading text=&#8221;SONIMAT technicians are here to listen to you, advise you and help you integrate our ultrasonic components into your machines!&#8221; font_container=&#8221;tag:p|font_size:25|text_align:left|color:%23cd5b1b|line_height:1%2C5&#8243; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][vc_column_text]<\/p>\n<h3>Our standard ultrasonic components and products<\/h3>\n<p><em>Browse the tabs below to discover in detail our ultrasonic components and compose your acoustic assembly.<\/em>[\/vc_column_text][vc_tta_tabs alignment=&#8221;center&#8221; active_section=&#8221;1&#8243;][vc_tta_section title=&#8221;Generator&#8221; tab_id=&#8221;1581416800423-4f4de380-3119&#8243;][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">SONIMAT Ultrasonic Generator<\/span><\/h5>\n<p>Fully digital conception &#8211; easy integration in electrical box[\/vc_column_text][vc_row_inner content_placement=&#8221;middle&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;16117&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;16266&#8243; img_size=&#8221;350&#215;311&#8243;][\/vc_column_inner][\/vc_row_inner][vc_row_inner gap=&#8221;35&#8243;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">Technical characteristics :<\/span><\/h5>\n<p>Two processors ST Microelectronics :<br \/>\nUltrasonic control and communication control<br \/>\nAutomatic search for optimum working frequency.<br \/>\nReal-time digital pursuance of the frequency<\/p>\n<p><span style=\"color: #2f3787;\">Generator control :<\/span><\/p>\n<ul>\n<li>Front side<\/li>\n<li>Analogue \/ digital on front side (terminals)<\/li>\n<li>Ethernet on front side with Modbus\/IP protocole<\/li>\n<\/ul>\n<p><span style=\"color: #2f3787;\">Generator programming :<\/span><\/p>\n<ul>\n<li>On side<\/li>\n<li>2 microcontrollers programmed with Jtag<\/li>\n<\/ul>\n<p><span style=\"color: #2f3787;\">Adjustable range :<\/span><\/p>\n<ul>\n<li>By analogue reference<\/li>\n<li>By numerical adress<\/li>\n<\/ul>\n<p>Real-time display of power and frequency<\/p>\n<p>Defect PNP signals[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]Constant amplitude regardless of:<\/p>\n<ul>\n<li>Pneumatic stress conditions<\/li>\n<li>Used power<\/li>\n<li>Main variations<\/li>\n<\/ul>\n<p>Power ramp control<\/p>\n<p>Security dedicated to power over intensity (time of<br \/>\nresponse &lt;1us)<\/p>\n<p><span style=\"color: #2f3787;\">Power Supply<\/span>\u00a0: 230 V mono 50 \/ 60 Hz<\/p>\n<ul>\n<li>Link Ethernet modbus\/IP<\/li>\n<li>KEP connectable console<\/li>\n<li>European connectors<\/li>\n<li>Power connector BNC HT<\/li>\n<li>Technology based on IGBT 4th generation<\/li>\n<li>Rate &gt; 90%<\/li>\n<li>Integrated air cooling and and filter<\/li>\n<li>Modular generator in electrical box<\/li>\n<li>Suitable system for both panels or legs integration<\/li>\n<li>Weight : 6.5 kg<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_raw_html css=&#8221;&#8221;]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[\/vc_raw_html][\/vc_tta_section][vc_tta_section title=&#8221;Converters&#8221; tab_id=&#8221;1581416800448-807b71ef-0231&#8243;][vc_row_inner][vc_column_inner][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">Piezoelectric converters<\/span><\/h5>\n<p>The function of the piezoelectric converter (or transducer) is to transform the electrical frequency into mechanical vibrations of the same frequency. Because the choice of its components determines the reliability of the process, SONIMAT selects only the best products to make it.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;top&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">Models :<\/span><\/h5>\n<ul>\n<li>Standard, amplified, reduced body, press model<\/li>\n<li>Without hood, with standard or waterproof hood<\/li>\n<li>BNC or LEMO connectors<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;16218&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Sonotrodes&#8221; tab_id=&#8221;1581416838296-66af6c99-8938&#8243;][vc_row_inner][vc_column_inner][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">Sonotrodes for ultrasonic cutting and welding<\/span><\/h5>\n<p>Ultrasonic welding or cutting is the result of contact between the sonotrode and your product. It is a key element of your process.<\/p>\n<p>For optimum quality and performance, SONIMAT produces and tests 100% of our ultrasonic sonotrodes and guillotines at the Lenclo\u00eetre premises in Vienne (86, France). As the last element in the acoustic chain, the sonotrode transmits ultrasound energy to the part to be welded or cut.<\/p>\n<p>The sonotrodes are of different shapes and correspond to the part to be produced. Tailor-made, their shape, their material, and their vibration frequency are studied beforehand to adapt to the application. With you, we study the sonotrodes best suited to your needs if our standard products do not fulfil your requirements.<\/p>\n<p>The specific toolings for anvils or positioning are tools used as a base for positioning and holding the workpiece while ensuring the ultrasound feedback of the sonotrode. Similar to the sonotrodes, they can have various forms and so, once again, mass production is not possible for these tools. They are manufactured according to the study carried out on the samples supplied by our customers in order to perfectly adapt to their specific application. Developed in parallel with the sonotrodes, they are an integral part of the application.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=&#8221;1\/3&#8243;][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">Models :\u00a0<\/span><\/h5>\n<ul>\n<li>Shovels<\/li>\n<li>Bars<\/li>\n<li>Blocks<\/li>\n<li>Dual cylinder<\/li>\n<li>Coils<\/li>\n<li>Flattened<\/li>\n<li>Bells<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;16226&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Anvils&#8221; tab_id=&#8221;1581416853702-1c338e90-d0b5&#8243;][vc_row_inner content_placement=&#8221;middle&#8221;][vc_column_inner width=&#8221;1\/3&#8243;][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">Materials :<\/span><\/h5>\n<ul>\n<li>Aluminium anvils<\/li>\n<li>Resin cast in aluminium base<\/li>\n<li>3D resin printing<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;16224&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Boosters&#8221; tab_id=&#8221;1581417020058-5027a1cd-e56d&#8221;][vc_row_inner gap=&#8221;35&#8243;][vc_column_inner width=&#8221;1\/3&#8243;][vc_column_text]<\/p>\n<h5><span style=\"color: #2f3787;\">The amplitude modifier :<\/span><\/h5>\n<p>[\/vc_column_text][vc_column_text]The amplitude booster (modifier) is used to increase or reduce the amplitude produced by the converter. It is essential for certain applications.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;16228&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][\/vc_tta_tabs][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row gap=&#8221;35&#8243; content_placement=&#8221;middle&#8221;][vc_column][vc_column_text] Acoustic assembly &#8211; Generator and ultrasonic components [\/vc_column_text][\/vc_column][\/vc_row][vc_row gap=&#8221;35&#8243; content_placement=&#8221;top&#8221;][vc_column width=&#8221;2\/3&#8243;][vc_row_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;17367&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;3\/4&#8243;][vc_column_text]With its experience and know-how of ultrasonci processes, since 1993 SONIMAT has&hellip;<\/p>\n","protected":false},"author":3,"featured_media":16237,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-16524","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<title>Ultrasonic components - 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