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Ultrasonic components

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  • Ultrasonic components

Acoustic assembly – Generator and ultrasonic components

With its experience and know-how of ultrasonci processes, since 1993 SONIMAT has been making, developing and inspecting ultrasonic tools and components and so our technology is proprietary. Discover our full range of ultrasonic sonotrode, converter, and boosters as well as our ultrasonic generator.

Our advantages:

  • Systems are easy to set up and adjust
  • Components delivered pre-assembled to ensure correct operation as soon as they are installed on the machine (pre-tested at the factory to check stable behaviour)
  • Low energy consumption
  • Fast, high-quality welding
  • Practical, functional generator control screen
  • Simplified connectivity for easy integration into machines
Ultrasonic toolings - SONIMAT

Download our brochure dedicated to our ultrasonic components offering.

SONIMAT technicians are here to listen to you, advise you and help you integrate our ultrasonic components into your machines!

Our standard ultrasonic components and products

Browse the tabs below to discover in detail our ultrasonic components and compose your acoustic assembly.

  • Generator
  • Converters
  • Sonotrodes
  • Anvils
  • Boosters

Generator

SONIMAT Ultrasonic Generator

Fully digital conception – easy integration in electrical box

Ultrasonic generator - SONIMAT
Ultrasonic generator SONIMAT
Technical characteristics :

Two processors ST Microelectronics :
Ultrasonic control and communication control
Automatic search for optimum working frequency.
Real-time digital pursuance of the frequency

Generator control :

  • Front side
  • Analogue / digital on front side (terminals)
  • Ethernet on front side with Modbus/IP protocole

Generator programming :

  • On side
  • 2 microcontrollers programmed with Jtag

Adjustable range :

  • By analogue reference
  • By numerical adress

Real-time display of power and frequency

Defect PNP signals

Constant amplitude regardless of:

  • Pneumatic stress conditions
  • Used power
  • Main variations

Power ramp control

Security dedicated to power over intensity (time of
response <1us)

Power Supply : 230 V mono 50 / 60 Hz

  • Link Ethernet modbus/IP
  • KEP connectable console
  • European connectors
  • Power connector BNC HT
  • Technology based on IGBT 4th generation
  • Rate > 90%
  • Integrated air cooling and and filter
  • Modular generator in electrical box
  • Suitable system for both panels or legs integration
  • Weight : 6.5 kg
Frequency Model Power (W)
20 KHz GT2010 - GT2015 1000 - 1500 - 3000
30 KHz GT3010 - GT3015 1000 - 1500
40 KHz GT4010 1000

Converters

Piezoelectric converters

The function of the piezoelectric converter (or transducer) is to transform the electrical frequency into mechanical vibrations of the same frequency. Because the choice of its components determines the reliability of the process, SONIMAT selects only the best products to make it.

Models :
  • Standard, amplified, reduced body, press model
  • Without hood, with standard or waterproof hood
  • BNC or LEMO connectors
Piezoelectric converters - SONIMAT

Sonotrodes

Sonotrodes for ultrasonic cutting and welding

Ultrasonic welding or cutting is the result of contact between the sonotrode and your product. It is a key element of your process.

For optimum quality and performance, SONIMAT produces and tests 100% of our ultrasonic sonotrodes and guillotines at the Lencloître premises in Vienne (86, France). As the last element in the acoustic chain, the sonotrode transmits ultrasound energy to the part to be welded or cut.

The sonotrodes are of different shapes and correspond to the part to be produced. Tailor-made, their shape, their material, and their vibration frequency are studied beforehand to adapt to the application. With you, we study the sonotrodes best suited to your needs if our standard products do not fulfil your requirements.

The specific toolings for anvils or positioning are tools used as a base for positioning and holding the workpiece while ensuring the ultrasound feedback of the sonotrode. Similar to the sonotrodes, they can have various forms and so, once again, mass production is not possible for these tools. They are manufactured according to the study carried out on the samples supplied by our customers in order to perfectly adapt to their specific application. Developed in parallel with the sonotrodes, they are an integral part of the application.

Models : 
  • Shovels
  • Bars
  • Blocks
  • Dual cylinder
  • Coils
  • Flattened
  • Bells
sonotrode ultrasonic components - SONIMAT

Anvils

Materials :
  • Aluminium anvils
  • Resin cast in aluminium base
  • 3D resin printing
Anvils ultrasonic components -

Boosters

The amplitude modifier :

The amplitude booster (modifier) is used to increase or reduce the amplitude produced by the converter. It is essential for certain applications.

Boosters ultrasonic components - SONIMAT

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    • Ultrasonic plastic welding
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