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    Aeronautics

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    Cutting and welding for  aeronautics and space

    The aeronautics and space industry is one of the largest users of composite materials. The advantages including great rigidity, lightness, flexibility of design and fatigue strength of composite materials including carbon fibre, aluminium honeycomb and nomex, thermoplastic composites, various fibres and prepregs, are generating an ever-increasing interest from manufacturers and major clients. The high degree of innovation demanded by all players in the supply chain requires manufacturers to develop increasingly robust, automated, and precise assembly and finishing solutions.

    In addition to the assembly and welding of various aircraft parts and structures, we are pioneers in the applications of ultrasonic cutting and machining of composite elements for the aeronautics and space industries.

    Ultrasonic cutting & surface machining effector Nomex alu Honeycomb - SONIMAT

    Download all our documentation on products for cutting and welding composites and thermoplastics.

    I download !

    ASSEMBLY AND WELDING OF COMPOSITES AND THERMOPLASTICS

    SONIMAT provides many technologies for the assembly of thermoplastic composites, glass fibres and carbon fibres: infrared, laser, rotation and ultrasound.

    These are clean, proven technologies that can be integrated into manual and automated equipment:

    • Portable ultrasonic welding system – SSP
    • Standard ultrasonic welding machine – ESW press
    • Rotary welding machine – RSW
    • Standard infrared welding machine – HPW

    SONIMAT is also involved in the SIDEFFECT project, which aims to develop dynamic induction welding for aircraft composite fuselage assembly operations. Read the article.

    ULTRASONIC MACHINING OF COMPOSITE MATERIALS

    Our ultrasonic technology has many advantages for cutting honeycomb, dry fabrics, composites and pre-impregnated materials:

    • Longer tool life
    • Quick and easy blade change
    • No fraying
    • No thermal deterioration

    This technology can be integrated into a wide range of manual and automated products:

    • SONIBLADE range of end-effectors for ultrasonic cutting and surfacing for use on robot cells, NC machines, XY tables and AFT/APL machines.
    • Portable ultrasonic cutting system – SSP
    Honeycomb core cutting, ultrasonic cutting systems - SONIMAT
    customized machinery composite manufacturing
    ultrasonic welding pistol hand grip for composite
    ultrasonic cutting knife honeycomb

    AEROSTRUCTURES

    • External skin (wing, fuselage)
    • Wings
    • Doors and hatches
    • Landing gear bays
    • Spoilers
    • Horizontal and vertical stabilisers

    Non-exhaustive list.

    MOTOR ENGINE

    • Ferrules
    • Clips
    • Stiffeners
    • Acoustic panels

    Non-exhaustive list.

    CUSTOMIZED MACHINES

    Are your needs beyond our standards? We create solutions. As such, we develop and optimise our cutting and welding processes to suit your specifications. Beyond our standard solutions, we can provide you with manual solutions, embeddable on existing machines and robots or fully customised with specially designed machines. Our skills also allow us to offer you a very advanced level of automation and robotisation for perfect integration into your production lines.

    They trust us

    Our solutions for the assembly and ultrasonic machining of composite materials are aimed at manufacturers of parts and intermediate products, as well as equipment producers (NC machine, robot, XY table, etc.).

    Airbus helicopters
    Ariane
    Safran
    SKF
    Mikrosan
    cca-tunisie
    excel composites
    AVIC
    Fives
    MBDA
    Multiax
    Belotti
    Duqueine

    Have a look to all solutions of Europe Technologies group regarding the aeronautic industry. Our brands SONATS, GEBE2, ORATECH provide manufacturing and engineering solutions for composite and metal parts.

    Download our aerospace catalogues (aircraft engine and aerostructure) in the “Markets” category.

    I download !

    Access all of our download resources

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