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    SONIBLADE – Embeddable end-effector for ultrasonic cutting

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    • SONIBLADE – Embeddable end-effector for ultrasonic cutting

    Composite & Honeycomb core cutting and machining – SONIBLADE

    We provide a full range of ultrasonic cutting systems that can be integrated on CNC machines, cutting tables and robot cells. They are designed to meet your machining and finishing needs for composite and honeycomb core cutting.

    The cutting of composite materials using ultrasonic blades on our end-effectors results in precision and perfect cutting quality. The high frequency vibration of the sonotrode (blade) prevents sticking and reduces the maintenance interventions required. It allows cauterisation thus avoiding delamination of the fibers.

    Depending on the type and thickness of the composite material, we provide different lengths and types of blades for cutting up to 125mm in thickness.

    To learn more about our automated solutions for composites ultrasonic cutting and surfacing, download our brochure.

    I download

    Our ultrasonic cutting systems range

    Browse the tabs below to explore in detail our embeddable ultrasonic composite cutting effectors.

    • SONIBLADE L
    • SONIBLADE M
    • SONIBLADE T
    • SONIBLADE S

    SONIBLADE L

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    <strong>Attachment HSK MORSE or BT</strong>: Comutable cones on customer request</p> <p><img class='wp-image-30540 aligncenter' src='https://sonimat.com/wp-content/uploads/sites/9/2024/02/Attachement-SONIBLADE-L.jpg' alt='Attachement SONIBLADE L' width='488' height='108' />
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    <strong>Slip ring :</strong> up to 3000 rpm
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    Easy mounting of the blade or disc
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    Length: 375mm
    Cutting and surface machining effector for CNC machine and robot cell

    Characteristics :

    • End-Effector adjustable for each type of robots/CNC machines
    • Ultrasonic generator: 20 KHz
    • Automatic cooling of Ultrasonic components
    • No integrity risk to the machining spindle
    • Effector can be fitted with a cutting blade or a rotating surfacing disc

    Materials :

    • Honeycomb: NOMEX, Aluminium, foam
    • Composites: carbon, aramid, glass (dry fiber and pre-impregnated)
    • Other materials: elastomer, cardboard, insulating materials

    Our blades range

    Blades range - SONIBLADE L

    Our surfacing disc range

    Disc range - SONIBLADE L

    SONIBLADE M

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    <strong>Attachment</strong> : comutable cones on customer request</p> <p><img class='size-full wp-image-30560 aligncenter' src='https://sonimat.com/wp-content/uploads/sites/9/2024/02/ATtachement-SONIBLADE-M.jpg' alt='' width='340' height='131' />
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    <strong>Indexed blades</strong> : Always mounted in the same position
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    <strong>Length</strong>: 348mm
    Cutting effector for machine or robot cell

    Characteristics :

    • End-Effector adjustable for each type of robots and machines
    • Cutting speed up to 150m/min
    • Ultrasonic generator: 20 KHz
    • Automatic cooling of ultrasonic components
    • Possibility of integrating automatic connection
    • Possibility of integrating mechanical clamping for the robot

    Materials:

    • Honeycomb: NOMEX, Aramid, Aluminium, Foam
    • Composites: Carbon, Aramid, Glass (dry fibre and pre-impregnated)
    • Other materials: Elastomer, Cardboard, Insulation material, Fabrics, Leather

    Our blades range

    Blades range - SONIBLADE M

    SONIBLADE T

    OUR CUTTING AND CAUTERIZING END-EFFECTORS

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    <strong>Slip ring :</strong> for infinite rotation
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    <strong>Attachment</strong> <strong>Ø 40 mm</strong> : adjustable level
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    <strong>Indexed blades</strong> : always mounted in the same position
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    <b>Length</b>: 350mm
    Cutting effector for XY table

    Characteristics :

    • Ultrasonic generator: 30 KHz
    • Up to 15m of ultrasonic coaxial cable
    • Automatic cooling of Ultrasonic components
    • Cutting speed up to 110 m/min

    Materials :

    • Honeycomb: NOMEX, Aramid, Aluminium, Foam
    • Composites: Carbon, Aramid, Glass (dry fibre and pre-impregnated)
    • Other materials: Elastomer, Cardboard, Insulation material, Fabrics, Leather

    Our blades range

    Blades range - SONIBLADE T
    Effecteur de découpe et cautérisation
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    <b>Tool rotation over 360°</b>
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    <strong>Fixation area</strong> <strong>Ø 40mm</strong>
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    <b>Cauterization and cutting sonotrode</b>
    Cutting and cauterizing effector for XY table

    Functions:

    • Cutting and cauterization of various kind of products
    • Sonotrode shape is adapted to the application

    Materials :

    • Nonwoven
    • Complex foam
    • Retroreflective film
    • Fabric

    Our blades range

    Cauterizing knife blade range

    SONIBLADE S

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    <strong>Mechanical clamping</strong> : interface machine/effector
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    <strong>Indexed blades</strong> : always mounted in the same position
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    <strong>Length</strong>: 160mm
    Cutting effector for ATL/AFP machine and robot cell

    Characteristics :

    • Ultrasonic generator: 40 KHz
    • Up to 15m of ultrasonic coaxial cable
    • Automatic cooling of ultrasonic components
    • Maximum cutting thickness: 2mm
    • Small effector size, easily integrated on the machine

    The most compact ultrasonic device on the market

    Materials :

    Composites: carbon, aramid (dry and pre-impregnated fiber)

    Our blades range

    Blades range - SONIBLADE S

    Advantages of our ultrasonic cutting end-effectors

    Increasing productivity

    • Reduced cutting effort
    • Reduced maintenance
    • Cutting velocity increased
    • Cutting until 125mm thickness
    • Continuous work
    • Extended blade life cycle
    • No grip on tool
    • Embeddable solutions
    • Easy handling and set-up

    Improving cutting quality

    • No thermal degradation
    • No fraying
    • No dust
    Ultrasonic cutting end-effector - SONIMAT
    Automated ultrasonic cutting - SONIMAT
    Automated ultrasonic cutting

    To learn more about our effectors range, download our brochure.

    I download

    Operation

    The ultrasonic generator creates an ultrasound digital signal. The cutting or surfacing effector converts it into ultrasonic mechanical vibrations.

    • Working frequency = 20KHz to 40KHz
    • Maximum power = 1000 W
    • Power supply = 230V – 50Hz single phase 16A

    The effector is connected to the generator by an ultrasonic coaxial cable and the cutting tool is screwed onto its end.

    An international network close to you

    Our solutions and services are also available internationally! SONIMAT’s activities are located in USA and China. Discover EMPOWERING TECHNOLOGIES.

    Read more

    Automated ultrasonic composite cutting applications

    SONIBLADE L cutting effector

    Integration of the SONIBLADE L ultrasonic cutting effector on a CNC machine.

    NOMEX honeycomb core cutting & machining – 70mm thickness.

    Blade used: 125mm

    Honeycomb core cutting, ultrasonic cutting systems - SONIMAT
    Honeycomb cutting, ultrasonic cutting systems - SONIMAT
    Ultrasonic blade - Honeycomb core cutting - SONIMAT
    Machining tool for composite cutting
    Ultrasonic tool for composite cutting

    SONIBLADE M cutting effector

    Installation of the SONIBLADE M ultrasonic cutting effector on a 5-axis machine tool.

    Cutting 4mm thick preformed carbon.

    SONIBLADE T cutting effector

    Installation of the SONIBLADE T ultrasonic cutting effector on an XY cutting table.

    XY table ultrasonic cutting tool

    DOWNLOAD BROCHURES

    Would you like to know more about our ultrasonic cutting systems? Download our dedicated brochures!
    Heading “Composite” on the download page

    Machines Spéciales composites - SONIMAT
    Customized composite machines
    Machines Spéciales Recyclage de matériaux composites - SONIMAT
    Customized recycling machine for composite materials
    Effecteur de découpe et surfaçage nomex - alu nida - SONIMAT
    Cutting and surfacing end-effector for NOMEX and ALU
    Découpe ultrasons automatisée - SONIMAT
    Automated ultrasonic cutting
    Composite end-effector catalog
    Composite end-effector catalog

    Access all of our download resources

    Download area

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