✖
Téléchargement ressources GLOBAL EN
*

PDFs

plus1 minus1

  • Customer service
  • Contact
  • FR
  • DE
sonimat-logosonimat-logo
  • Company
    • Company
    • Our History & Profile
    • Values & Commitments
    • Our markets
      • Our markets
      • Aeronautics
      • Automotive
      • Consumer goods
      • Cosmetics
      • Electronics
      • Food-industry
      • Filtration
      • Medical & hygiene
      • Naval & yatching
      • Sports
    • Europe Technologies
    • Career
    • Press review
  • Composites
    • Composites
    • Technical center
    • Products
      • Products
      • Customized machines
      • SONIBLADE – Embeddable end-effector for ultrasonic cutting
      • SSP – Ultrasonic composite cutter & welding system
      • Ultrasonic components
    • Technologies
      • Technologies
      • Ultrasonic composite cutting
      • Ultrasonic composite welding
    • Automated production line
    • Recycling composite materials
  • Fabrics
    • Fabrics
    • Technical Center
    • Products
      • Products
      • Customized machines
      • SONIROLL – Welding module for fabrics
      • Ultrasonic components
    • Technologies
      • Technologies
      • Ultrasonic cutting & welding for Fabrics
  • Food-industry
    • Food-industry
    • Technical center
    • Products
      • Products
      • SONISLICE – Ultrasonic slicer
      • Ultrasonic components
    • Technologies
      • Technologies
      • Ultrasonic slicing
  • Packaging
    • Packaging
    • Technical center
    • Products
      • Products
      • SONIPACK – Ultrasonic sealing module
      • VPACKSONIC – Ultrasonic bagging machine
      • Ultrasonic components
    • Technologies
      • Technologies
      • Ultrasonic sealing
  • Plastics
    • Plastics
    • Technical center
      • Technical center
      • Testing & preseries center
      • Training
    • Engineering & preliminary studies
    • Automated production line
    • Products
      • Products
      • Ultrasonic welding machine ESW
      • Hot plate welding and infrared welding machines HPW
      • Laser welding machine LSW
      • Spin welding machine RSW
    • Technologies
      • Technologies
      • Ultrasonic plastic welding
      • Infrared plastic welding
      • Hot plate plastic welding
      • Laser plastic welding
      • Spin plastic welding
  • Metal
    • Metal
    • Product
      • Product
      • metal welding machine
    • Technology
      • Technology
      • Ultrasonic metal welding
  • News
    • News
    • News
    • Shows and events
  • Downloads
  • Contact
  • FR
  • DE
SONIMAT SONIMAT
  • Company
    • Our History & Profile
    • Values & Commitments
    • Our markets
      • Aeronautics
      • Automotive
      • Consumer goods
      • Cosmetics
      • Electronics
      • Food-industry
      • Filtration
      • Medical & hygiene
      • Naval & yatching
      • Sports
    • Europe Technologies
    • Career
    • Press review
  • Composites
    • Technical center
    • Products
      • Customized machines
      • SONIBLADE – Embeddable end-effector for ultrasonic cutting
      • SSP – Ultrasonic composite cutter & welding system
      • Ultrasonic components
    • Technologies
      • Ultrasonic composite cutting
      • Ultrasonic composite welding
    • Automated production line
    • Recycling composite materials
  • Fabrics
    • Technical Center
    • Products
      • Customized machines
      • SONIROLL – Welding module for fabrics
      • Ultrasonic components
    • Technologies
      • Ultrasonic cutting & welding for Fabrics
  • Food-industry
    • Technical center
    • Products
      • SONISLICE – Ultrasonic slicer
      • Ultrasonic components
    • Technologies
      • Ultrasonic slicing
  • Packaging
    • Technical center
    • Products
      • SONIPACK – Ultrasonic sealing module
      • VPACKSONIC – Ultrasonic bagging machine
      • Ultrasonic components
    • Technologies
      • Ultrasonic sealing
  • Plastics
    • Technical center
      • Testing & preseries center
      • Training
    • Engineering & preliminary studies
    • Automated production line
    • Products
      • Ultrasonic welding machine ESW
      • Hot plate welding and infrared welding machines HPW
      • Laser welding machine LSW
      • Spin welding machine RSW
    • Technologies
      • Ultrasonic plastic welding
      • Infrared plastic welding
      • Hot plate plastic welding
      • Laser plastic welding
      • Spin plastic welding
  • Metal
    • Product
      • metal welding machine
    • Technology
      • Ultrasonic metal welding
  • News
    • News
    • Shows and events
  • Downloads
  • Contact

SONIBLADE – Embeddable end-effector for ultrasonic cutting

  • Home
  • >
  • Composites
  • >
  • Products
  • SONIBLADE – Embeddable end-effector for ultrasonic cutting

Composite & Honeycomb core cutting and machining – SONIBLADE

We provide a full range of ultrasonic cutting systems that can be integrated on CNC machines, cutting tables and robot cells. They are designed to meet your machining and finishing needs for composite and honeycomb core cutting.

The cutting of composite materials using ultrasonic blades on our end-effectors results in precision and perfect cutting quality. The high frequency vibration of the sonotrode (blade) prevents sticking and reduces the maintenance interventions required. It allows cauterisation thus avoiding delamination of the fibers.

Depending on the type and thickness of the composite material, we provide different lengths and types of blades for cutting up to 125mm in thickness.

To learn more about our automated solutions for composites ultrasonic cutting and surfacing, download our brochure.

I download

Our ultrasonic cutting systems range

Browse the tabs below to explore in detail our embeddable ultrasonic composite cutting effectors.

  • SONIBLADE L
  • SONIBLADE M
  • SONIBLADE T
  • SONIBLADE S

SONIBLADE L

null
null
<strong>Attachment HSK MORSE or BT</strong>: Comutable cones on customer request</p> <p><img class='wp-image-30540 aligncenter' src='https://sonimat.com/wp-content/uploads/sites/9/2024/02/Attachement-SONIBLADE-L.jpg' alt='Attachement SONIBLADE L' width='488' height='108' />
null
<strong>Slip ring :</strong> up to 3000 rpm
null
Easy mounting of the blade or disc
null
Length: 375mm
Cutting and surface machining effector for CNC machine and robot cell

Characteristics :

  • End-Effector adjustable for each type of robots/CNC machines
  • Ultrasonic generator: 20 KHz
  • Automatic cooling of Ultrasonic components
  • No integrity risk to the machining spindle
  • Effector can be fitted with a cutting blade or a rotating surfacing disc

Materials :

  • Honeycomb: NOMEX, Aluminium, foam
  • Composites: carbon, aramid, glass (dry fiber and pre-impregnated)
  • Other materials: elastomer, cardboard, insulating materials

Our blades range

Blades range - SONIBLADE L

Our surfacing disc range

Disc range - SONIBLADE L

SONIBLADE M

null
null
<strong>Attachment</strong> : comutable cones on customer request</p> <p><img class='size-full wp-image-30560 aligncenter' src='https://sonimat.com/wp-content/uploads/sites/9/2024/02/ATtachement-SONIBLADE-M.jpg' alt='' width='340' height='131' />
null
<strong>Indexed blades</strong> : Always mounted in the same position
null
<strong>Length</strong>: 348mm
Cutting effector for machine or robot cell

Characteristics :

  • End-Effector adjustable for each type of robots and machines
  • Cutting speed up to 150m/min
  • Ultrasonic generator: 20 KHz
  • Automatic cooling of ultrasonic components
  • Possibility of integrating automatic connection
  • Possibility of integrating mechanical clamping for the robot

Materials:

  • Honeycomb: NOMEX, Aramid, Aluminium, Foam
  • Composites: Carbon, Aramid, Glass (dry fibre and pre-impregnated)
  • Other materials: Elastomer, Cardboard, Insulation material, Fabrics, Leather

Our blades range

Blades range - SONIBLADE M

SONIBLADE T

OUR CUTTING AND CAUTERIZING END-EFFECTORS

null
null
<strong>Slip ring :</strong> for infinite rotation
null
<strong>Attachment</strong> <strong>Ø 40 mm</strong> : adjustable level
null
<strong>Indexed blades</strong> : always mounted in the same position
null
<b>Length</b>: 350mm
Cutting effector for XY table

Characteristics :

  • Ultrasonic generator: 30 KHz
  • Up to 15m of ultrasonic coaxial cable
  • Automatic cooling of Ultrasonic components
  • Cutting speed up to 110 m/min

Materials :

  • Honeycomb: NOMEX, Aramid, Aluminium, Foam
  • Composites: Carbon, Aramid, Glass (dry fibre and pre-impregnated)
  • Other materials: Elastomer, Cardboard, Insulation material, Fabrics, Leather

Our blades range

Blades range - SONIBLADE T
Effecteur de découpe et cautérisation
null
<b>Tool rotation over 360°</b>
null
<strong>Fixation area</strong> <strong>Ø 40mm</strong>
null
<b>Cauterization and cutting sonotrode</b>
Cutting and cauterizing effector for XY table

Functions:

  • Cutting and cauterization of various kind of products
  • Sonotrode shape is adapted to the application

Materials :

  • Nonwoven
  • Complex foam
  • Retroreflective film
  • Fabric

Our blades range

Cauterizing knife blade range

SONIBLADE S

null
null
<strong>Mechanical clamping</strong> : interface machine/effector
null
<strong>Indexed blades</strong> : always mounted in the same position
null
<strong>Length</strong>: 160mm
Cutting effector for ATL/AFP machine and robot cell

Characteristics :

  • Ultrasonic generator: 40 KHz
  • Up to 15m of ultrasonic coaxial cable
  • Automatic cooling of ultrasonic components
  • Maximum cutting thickness: 2mm
  • Small effector size, easily integrated on the machine

The most compact ultrasonic device on the market

Materials :

Composites: carbon, aramid (dry and pre-impregnated fiber)

Our blades range

Blades range - SONIBLADE S

Advantages of our ultrasonic cutting end-effectors

Increasing productivity

  • Reduced cutting effort
  • Reduced maintenance
  • Cutting velocity increased
  • Cutting until 125mm thickness
  • Continuous work
  • Extended blade life cycle
  • No grip on tool
  • Embeddable solutions
  • Easy handling and set-up

Improving cutting quality

  • No thermal degradation
  • No fraying
  • No dust
Ultrasonic cutting end-effector - SONIMAT
Automated ultrasonic cutting - SONIMAT
Automated ultrasonic cutting

To learn more about our effectors range, download our brochure.

I download

Operation

The ultrasonic generator creates an ultrasound digital signal. The cutting or surfacing effector converts it into ultrasonic mechanical vibrations.

  • Working frequency = 20KHz to 40KHz
  • Maximum power = 1000 W
  • Power supply = 230V – 50Hz single phase 16A

The effector is connected to the generator by an ultrasonic coaxial cable and the cutting tool is screwed onto its end.

An international network close to you

Our solutions and services are also available internationally! SONIMAT’s activities are located in USA and China. Discover EMPOWERING TECHNOLOGIES.

Read more

Automated ultrasonic composite cutting applications

SONIBLADE L cutting effector

Integration of the SONIBLADE L ultrasonic cutting effector on a CNC machine.

NOMEX honeycomb core cutting & machining – 70mm thickness.

Blade used: 125mm

Honeycomb core cutting, ultrasonic cutting systems - SONIMAT
Honeycomb cutting, ultrasonic cutting systems - SONIMAT
Ultrasonic blade - Honeycomb core cutting - SONIMAT
Machining tool for composite cutting
Ultrasonic tool for composite cutting

SONIBLADE M cutting effector

Installation of the SONIBLADE M ultrasonic cutting effector on a 5-axis machine tool.

Cutting 4mm thick preformed carbon.

SONIBLADE T cutting effector

Installation of the SONIBLADE T ultrasonic cutting effector on an XY cutting table.

XY table ultrasonic cutting tool

DOWNLOAD BROCHURES

Would you like to know more about our ultrasonic cutting systems? Download our dedicated brochures!
Heading “Composite” on the download page

Machines Spéciales composites - SONIMAT
Customized composite machines
Machines Spéciales Recyclage de matériaux composites - SONIMAT
Customized recycling machine for composite materials
Effecteur de découpe et surfaçage nomex - alu nida - SONIMAT
Cutting and surfacing end-effector for NOMEX and ALU
Découpe ultrasons automatisée - SONIMAT
Automated ultrasonic cutting
Composite end-effector catalog
Composite end-effector catalog

Access all of our download resources

Download area

  • Company
    • Our History & Profile
    • Values & Commitments
    • Europe Technologies
    • Press review
    • Career
    • General Data Privacy Policy
  • Composites
    • Ultrasonic composite cutting
    • Ultrasonic composite welding
    • SONIBLADE – Embeddable end-effector for ultrasonic cutting
    • SSP – Ultrasonic composite cutter & welding system
    • Customized machines
    • Technical center
    • Recycling composite materials
  • Food-industry
    • Ultrasonic slicing
    • SONISLICE – Ultrasonic slicer
    • Ultrasonic components
    • Technical center
  • Packaging
    • Ultrasonic sealing
    • SONIPACK – Ultrasonic sealing module
    • VPACKSONIC – Ultrasonic bagging machine
    • Ultrasonic components
    • Technical center
  • Plastics
    • Testing & preseries center
    • Engineering & preliminary studies
    • Infrared plastic welding
    • Hot plate plastic welding
    • Laser plastic welding
    • Spin plastic welding
    • Ultrasonic plastic welding
    • Ultrasonic welding machine ESW
    • Hot plate welding and infrared welding machines HPW
    • Laser welding machine LSW
    • Spin welding machine RSW
  • Fabrics
    • Ultrasonic cutting & welding for Fabrics
    • SONIROLL – Welding module for fabrics
    • Customized machines
    • Ultrasonic components
    • Technical Center
  • Metal
    • Ultrasonic metal welding
    • Ultrasonic welding machines and systems for metals
  • Others
    • News
    • Shows and events
    • Contact
    • Downloads
  • Aeronautics
  • Food-industry
  • Automotive
  • Consumer goods
  • Cosmetics
  • Electronics
  • Medical & hygiene
  • Naval & yatching
  • Sports

© 2020 Europe Technologies - All rights reserved.
 Designed by Wiboo | Legal Notice